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Packaging

A fully recyclable high-barrier packaging film

A packaging player needed a high-barrier film that protected sensitive products yet remained fully recyclable in existing streams.

Recyclable
high-barrier film
The challenge

High-barrier performance traditionally relies on multi-material laminates that can’t be recycled.

Mono-material alternatives struggled to match the barrier and sealing performance required.

Our approach
01

Mapped barrier-coating and mono-material film technologies worldwide.

02

Scouted coatings, additives and film-structure innovations from outside packaging.

03

Assessed candidates against barrier performance, recyclability and line compatibility.

The outcome

Identified recyclable mono-material technologies together with novel barrier coatings.

Selected solution, meeting required barrier performance & recyclability in existing streams, appeared to be a combination of mono-material and waterborne coating.

Connected the client with two technology providers for trials.

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